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semi automatic concrete block production line in factory of Pres Makina

PRO 100-800 SERIES SEMI AUTOMATIC CONCRETE BLOCK and PAVER MAKING MACHINES

       Semi-automatic concrete paving and brick machines are widely used in the construction industry to produce paving stones, bricks, and other materials. These machines offer high efficiency, reduce labor costs, and speed up production.

 

Key Features:

1. High Efficiency: They reduce manual labor and increase production speed by automating most of the process.
2. User-Friendly: Easy for operators to control with simple panels or touchscreens.
3. Flexibility: Can produce various sizes and types of paving stones and bricks.
4. Fast Production: Optimized for quicker production cycles, reducing overall manufacturing time.
5. Low Labor Costs: Requires fewer operators compared to fully manual systems.
6. Durability: Built with strong materials to ensure long-lasting performance.
7. Energy Efficiency: Modern designs optimize energy use and minimize environmental impact.

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Working Principle:

1. Material Preparation: Concrete mix is prepared and fed into the machine’s hopper.
2. Molding: The mix is shaped using molds into desired forms.
3. Compaction: Vibration and pressing systems compact the concrete for strength.
4. Curing: The molded stones are ejected and cured until hardened.

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Advantages:

1. Lower Initial Investment: More affordable than fully automatic machines.
2. Higher Capacity: Faster production with fewer operators.
3. Energy Savings: Consumes less energy compared to fully automatic systems.

 

Conclusion:

Semi-automatic concrete paving and brick machines provide an efficient, cost-effective solution for both small and large-scale projects, offering flexibility, durability, and lower operational costs.

Semi automatic concrete block production line

     Standart Equipments

  • Concrete block and paver machine PRO 100 D / Double Bunker

  • Semi Automatic System

  • Semi-Automated Hydraulic Valve ( 5 stick )

  • Jip Crane (For mold changing only) (1200 kg )

  • Hopper capacity 2*1230 dm3

  • Bottom Vibration     4*4 kw @ 2920 rev/min GAMAK / brand

  • Top Vibration           2*0,5 kw @ 3000 rev/min KEMP / brand

  • Hydraulic oil tank (250 lt)

  • Hydraulic Pressure 80-250 Bars

  • Hydraulic Motor       11 kw @ 1460 rev/min GAMAK / brand

  • Hydraulic oil         0°C / 20°C  N° 46       30°C / 50°C  N° 68

  • Mixer (750 dm3)

  • Aggregate conveyor band ( 8 m )

  • Moving mortar hauling band (8 m)

  • Aggregate bunker

  • Electric panel with speed control unit

PRO 100D

Concrete Block & Paver Machine

The PRO 100 D Version is a stationary semi-automatic concrete block and paver making machine, designed for versatility and high performance. Featuring a double bunker system, it accommodates both coarse and fine concrete materials, including those used for pavers. Crafted with durable, compact mechanical, hydraulic, and electrical components, the PRO 100 D ensures reliable and efficient operation. Its quick vibration cycle allows for the production of a wide range of products, including hollow blocks, solid blocks, pavers, kerbstones, T-blocks, and slab blocks, all by simply changing the mold type. This machine offers exceptional flexibility for diverse construction needs.

     Optional Equipments

  • Aggregate Feeding Hopper: 3*10 m³ Manual or fully automated weighing system via PLC

  • Concrete Mixer Cement Weighing: Full automated weighing system via PLC

  • Water Weighing System: Full automated weighing system via PLC

  • Cement silo & Screw Conveyor: 75 tons (Bolt System) / Screw Conveyor 220cm

  • Front & Back Elevator (Robot): 2 Units Legged pallets or Finger car system

  • Mobile Stone Crusher: For Volcanic waste and broken blocks      Cap. 20m³/h

  • Cement conveyor (8 m)

  • Extra conveyor band

  • Elevator systems (Lifting elevator / Landing elevator)

  • All palette types (Rubber, Plastic, Steel and Wood, 900 x 900 x 30 mm)

  • Crusher (In different features for the countries with density of volcanic rock and pumice stone)

  • Spare part equipments

                          Product Details                 

                                          Capacity                               

Type              Dimension         Capacity Details             Unit    

  • Production Board                              900*900 mm

  • Production Area                                850*850 mm

  • Min. Product Height                                   40 mm

  • Max. Product Height                                200 mm

  • Approx. Weight                                      5.500 Kg

Hollow Block​

Hollow Block

Hollow Block

Slab Block

  200*400*200

  150*400*200

  100*400*200

240*400*20

    8.528

  10.664

  14.928​

    6.400

pcs/8h

pcs/8h

pcs/8h

pcs/8h

Paving Stone

Paving Stone

Paving Stone

  100*200*60

  162*198*60

  100*200*80

    880

    785

    810​

m2/8h

m2/8h

m2/8h

​

     Production capacities are calculated on 85% basis and depend on machine configuration. Other board sizes are available.

PRO 100 Semi-Automatic Concrete Block and Paver-Making Machine

​

Our semi-automatic concrete block and paver-making machine is a versatile and efficient solution designed for small to medium-scale production. Combining manual operation with automated processes, it offers a cost-effective way to produce high-quality concrete blocks and pavers while maintaining control and flexibility in manufacturing.

 

Key Features and Benefits

​

  • Efficient Production:

    • Designed to produce a variety of concrete blocks and pavers, including hollow, solid, and decorative options.

    • Suitable for meeting diverse construction and landscaping needs.

  • Customizable Molds:

    • Interchangeable molds allow for the production of different shapes, sizes, and designs to cater to specific market demands.

  • Semi-Automatic Operation:

    • Integrates automation for critical functions such as material mixing, pressing, and vibration, while requiring manual input for other processes.

    • Ensures a balance between automation and cost-effectiveness.

  • Sturdy Construction:

    • Built with high-quality materials and robust components to ensure durability and reliable performance under demanding production schedules.

  • Energy Efficiency:

    • Optimized for low energy consumption, helping to reduce operating costs and environmental impact.

  • User-Friendly Design:

    • Simple controls and easy-to-use mechanisms make the machine accessible to operators with minimal training.

 

Applications

 

This machine is ideal for:

  • Producing construction-grade concrete blocks for walls, foundations, and other structures.

  • Manufacturing decorative and functional paving stones for walkways, driveways, and landscaping projects.

 

Why Choose This Machine?

​

The semi-automatic concrete block and paver-making machine is perfect for businesses aiming to scale up production without significant capital investment. Its simplicity, versatility, and reliability make it a practical choice for manufacturers who prioritize affordability and quality. By combining manual oversight with automated precision, this machine ensures consistent results and operational efficiency.

PRO 800

Concrete Block & Paver Machine

The PRO 800 D Version is a stationary semi-automatic concrete block-making machine. It is a double bunker model for course concrete and fine (surface by paver) concrete material. Manufactured with compact and robust mechanical, hydraulic, and electrical components. It includes the automatic board handling system where operatör is not controlling board feeding anymore. The PRO 800 D version has a short vibration time and can manufacture all types of hollow blocks, solid blocks, paver, kerbstone, t, or slab blocks by changing the mold type.

Advanced Block Molding Technology

     Standart Equipments

  • Concrete block and paver machine PRO 800 D / Double Bunker

  • Semi Automatic System

  • Semi-Automated Hydraulic Valve ( 5 stick )

  • Jip Crane (For mold changing only) (1500 kg )

  • Hopper capacity 2*1300 dm3

  • Bottom Vibration     4*5 kw @ 2920 rev/min GAMAK / brand

  • Top Vibration           2*0,5 kw @ 3000 rev/min KEMP / brand

  • Buttom Vibration Force:    min. 60 KN

  • Hydraulic oil tank (300 lt)

  • Hydraulic Pressure 80-250 Bars

  • Hydraulic Motor       15 kw @ 2920 rev/min GAMAK / brand

  • Hydraulic oil         0°C / 20°C  N° 46       30°C / 50°C  N° 68

  • Weight of Block Machine:   9.300 Kgs

  • Dimensions: Length = 5260 mm / Width = 1970 mm / Height = 3110 mm

  • Mixer (750 dm3)

  • Aggregate conveyor band ( 8 m )

  • Moving mortar hauling band (8 m)

  • Aggregate bunker

  • Electric panel with speed control unit

     Optional Equipments

  • Aggregate Feeding Hopper: 3*10 m³ Manual or fully automated weighing system via PLC

  • Concrete Mixer Cement Weighing: Full automated weighing system via PLC

  • Water Weighing System: Full automated weighing system via PLC

  • Cement silo & Screw Conveyor: 75 tons (Bolt System) / Screw Conveyor 220cm

  • Front & Back Elevator (Robot): 2 Units Legged pallets or Finger car system

  • Mobile Stone Crusher: For Volcanic waste and broken blocks      Cap. 20m³/h

  • Cement conveyor (8 m)

  • Extra conveyor band

  • Elevator systems (Lifting elevator / Landing elevator)

  • All Legged palette types (Rubber, Plastic, Steel and Wood, 980 x 980 x 30 mm) 

  • Crusher (In different features for the countries with density of volcanic rock and pumice stone)

  • Spare part equipment

                          Product Details                 

                                          Capacity                               

Type              Dimension         Capacity Details             Unit    

  • Production Board                              980*980 mm

  • Production Area                                900*900 mm

  • Min. Product Height                                   40 mm

  • Max. Product Height                                200 mm

  • Approx. Weight                                      7.500 Kg

Hollow Block​

Hollow Block

Hollow Block

Slab Block

  200*400*200

  150*400*200

  100*400*200

240*400*20

    8.528

  10.664

  17.060​

    6.400

pcs/8h

pcs/8h

pcs/8h

pcs/8h

Paving Stone

Paving Stone

Paving Stone

  100*200*60

  162*198*60

  100*200*80

    920

    785

    840​

m2/8h

m2/8h

m2/8h

​

     Production capacities are calculated on 85% basis and depend on machine configuration. Other board sizes are available.

PRO 800 D Version: Semi-Automatic Concrete Block and Paver-Making Machine with Automatic Pallet Feeding

​

The PRO 800 D Version is a robust and efficient stationary semi-automatic concrete block-making machine designed for versatility and precision. Equipped with advanced features, it is ideal for manufacturing a wide range of concrete products while maintaining high productivity and consistent quality.

 

Key Features and Advantages

​

  • Double Bunker System:

    • Includes separate bunkers for coarse concrete and fine surface concrete, ensuring superior product quality, especially for pavers requiring distinct surface finishes.

  • Versatile Product Range:

    • Supports the production of various concrete elements such as hollow blocks, solid blocks, pavers, kerbstones, T-blocks, and slab blocks by simply changing the mold.

  • Automatic Board Handling System:

    • Eliminates the need for manual intervention in board feeding, increasing efficiency and reducing operator workload.

  • Compact and Durable Construction:

    • Engineered with robust mechanical, hydraulic, and electrical components for long-lasting performance and reliability under heavy usage.

  • Short Vibration Time:

    • Ensures faster production cycles without compromising on product strength and uniformity, boosting overall output capacity.

  • Semi-Automatic Operation:

    • Combines automated features with manual control, providing an optimal balance between efficiency and cost-effectiveness.

 

Applications

 

The PRO 800 D Version is ideal for manufacturing a wide range of concrete products used in:

  • Construction (hollow and solid blocks).

  • Landscaping (pavers and kerbstones).

  • Infrastructure projects (slab and T-blocks).

 

Why Choose the PRO 800 D Version?

​

This machine is designed for manufacturers looking to produce high-quality concrete products with flexibility and efficiency. Its advanced features, such as the double bunker system and automatic board handling, streamline operations while maintaining superior product quality. The PRO 800 D offers the perfect combination of versatility, durability, and ease of use, making it a valuable asset for medium to large-scale production facilities.

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